Fusion 4 Pro

Fusion 4 Pro Integrated Baler Wrapper

THE MOST ADVANCED INTEGRATED BALER WRAPPER RANGE 

The new McHale Fusion 4 range has been developed with a focus on operator comfort and machine performance, while still ensuring the renowned simplicity and reliability is maintained.

Our specialist team of engineers have maximised machine intake and output, increased bale density and reduced maintenance intervals to ensure the Fusion 4 range of machines surpasses all your baling and wrapping expectations.

These levels of comfort, when paired with proven features such as the patented bale transfer system and the vertical wrapping ring, enable the McHale Fusion 4 range of machines to offer durability, reliability and high output to the end user.

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Overview


The McHale Fusion 4 Pro  is a fully automatic integrated baler wrapper which is controlled using ISOBUS. The McHale Fusion 4 Pro provides new levels of operator comfort with it’s easy-to-use control system, in-cab net & density adjustment, camera, and faster wrapping speeds along with a host of other new features.

The McHale Fusion 4 Pro uses net to bind the bale in the chamber and features the McHale patented bale transfer and vertical wrapping ring, which are noted for their reliability, speed and positive bale transfer in hilly conditions.

 

In-Cab Adjustment


The ISOBUS control terminal allows for bale density to be adjusted from the comfort of the tractor cab. Depending on the crop and conditions, the operator can also adjust the number of layers of net on the control terminal.

 

Drop Floor Unblocking


The drop floor unblocking system is fitted with an automatic unblocking function as standard. When connected to an ISOBUS tractor, the Auto Unblock feature lowers the floor when a blockage is detected. Once the operator restarts the PTO and clears the blockage, the drop floor will raise to its original position.

 
Control Terminals


The McHale Fusion 4 Pro is fitted with ISOBUS as standard. For customers without an ISOBUS tractor, an optional ISO-PLAY 7 or ISO-PLAY 12 terminal can be used. Through the ISOBUS tractor’s terminal or McHale’s ISO-PLAY terminals, the operator is provided with clear indicators of machine performance and allows for increased levels of monitoring, through the graphic display.

 

Camera Display as Standard


The McHale Fusion 4 Pro comes fitted with a camera as standard to monitor the transfer and wrapping operation at the rear of the machine. When using an ISO-PLAY terminal, this camera automatically displays on the control terminal in the tractor cab when the bale is being transferred to the wrapping table, at the beginning of the wrapping cycle and when the bale is about to be tipped.

 

Standard Features

2.1m Profi-Flo Pick-Up 25 Knife Heavy Duty Feed Rotor Drop Floor Unblocking System
50 & 55 mm Bale Chamber Bearings* 1¼” Chain on the Bale Chamber Automatic Progressive Greasing System
Automatic Oiling System (with Lube Interval Adjustment & Alarm) ISOBUS Compatibility 560/60-22.5 Tyres
18 Roller Bale Chamber 4 Bar Pivot Stretch Netter Vertical Wrapping Ring with Film Break Sensors

* 55 mm bearings fitted to rollers with long shafts and double sprockets

Features

Profi-Flo Pick-Up

Features

Profi-Flo Pick-Up

McHale have created their highest output pick-up for the Fusion 4 range. The new Profi-Flo pick-up has been designed to increase crop intake through more efficient crop flow and has been engineered to ensure end users are operating with a high-performance pick-up that is designed to suit various working conditions.

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Features

Pick-Up

Features

Pick-Up

Over the last decade, McHale has designed and developed various types of pick-ups. After extensive testing, McHale decided it will offer customers the choice of 2 pick-up options depending on their working conditions:

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Features

Vertical Wrapping Ring

Features

Vertical Wrapping Ring

The vertical wrapping ring on the Fusion range is fitted with two 750 mm dispensers. Using both dispensers, all machines in the Fusion 4 range take approximately 18 seconds to apply 4 layers of film and approximately 24 seconds to apply 6 layers of film. This means that the wrapping platform is always waiting for the next bale.

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Features

Heavy-Duty PROFI-FLO Pick-Up

Features

Heavy-Duty PROFI-FLO Pick-Up

All McHale Profi-Flo pick-ups come with a number of standard features that include:

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Features

Adaptive Intake

Features

Adaptive Intake

Over the course of a baling season, machines have to work with different volumes of crop. The McHale patented adaptive intake allows the intake area to automatically adjust for light and heavy crops to facilitate a smooth crop flow into the chamber.

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Features

Split Drive GearBox

Features

Split Drive GearBox

All machines in the McHale Fusion range come fitted with a 540 rpm split drive gearbox as standard. The gearbox design ensures that power is evenly distributed to both sides of the machine.

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Features

Heavy Duty Feed Rotor

Features

Heavy Duty Feed Rotor

The star shaped feed rotor ensures a high-capacity flow of crop into the bale chamber. The flights on the rotor are laid out in a spiral formation to achieve consistent crop flow. As crop enters the rotor, rotating flights feed the crop to the bale chamber.

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Features

Chopper Unit

Features

Chopper Unit

To ensure a consistent and even chop quality, a robust and powerful 25 knife chopper unit has been developed for the McHale integrated bale wrapper range.

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Features

Selectable Knife System

Features

Selectable Knife System

All McHale Fusion machines have the option to be fitted with a selectable knife system. Various knife configurations can be chosen depending on the knife bank specification.

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Features

Drop Floor Unblocking

Features

Drop Floor Unblocking

As baling conditions are not always ideal, uneven swaths can occur which can lead to blockages. All machines in the McHale Fusion 4 range are fitted with the McHale drop floor unblocking system, a feature which operators have come to love for its simplicity of use and effective unblocking cycle.

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Features

Drop Floor Features

Features

Drop Floor Features

The drop floor unblocking system has a number of novel features which aid the operator and the performance of the machine to handle uneven swaths which can lead to blockages.

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Features

18 Roller Bale Chamber

Features

18 Roller Bale Chamber

The bale chamber on the McHale Fusion 4 range is comprised of an 18 roller bale chamber. It has a diameter of 1.23m x 1.25m (4′ ½” x 4′ 1¼”) and is formed from heavy duty rollers.

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Features

Greasing & Oiling

Features

Greasing & Oiling

The McHale Fusion 4 range of machines are fitted with individual grease and oil pumps. The grease pump is connected to the downward movement of the bale tip, while the oil pump is connected to the upward movement of the bale tip. This ensures that grease and oil is applied evenly and continuously as the machine operates.

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Features

High Performance Binding

Features

High Performance Binding

Two high performance binding systems have been designed & developed to ensure optimum performance. The Fusion 4 & Fusion 4 Pro are equipped with a pivot stretch net system and the Fusion 4 Plus is fitted with an infinite stretch hydraulic binding system.

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Features

Patented High Speed Bale Transfer

Features

Patented High Speed Bale Transfer

The McHale Fusion 4 range is fitted with a Servo Operated Load Sensing Control Valve which, makes the baling and wrapping process fully automatic.

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Features

Wrapping System

Features

Wrapping System

In normal working conditions, the ever-efficient wrapping process is always completed ahead of the baler, meaning that the wrapping platform is always ready and waiting to receive the next bale.

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Features

ISOBUS Integration

Features

ISOBUS Integration

All McHale Fusion 4 Pro and Fusion 4 Plus machines are ISOBUS compatible as standard. McHale ISOBUS machines can be plugged into any ISOBUS tractor connection and operated via the tractor’s own terminal in the cab.

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Features

McHale ISO-PLAY Control Console

Features

McHale ISO-PLAY Control Console

If the customer wishes to operate an ISOBUS controlled machine with a tractor that is not ISOBUS compatible, they can do so through the optional McHale ISO-PLAY terminal.

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Features

Options

Features

Options

McHale machines work in different conditions around the world. To optimise performance, we offer a number of options in the McHale Fusion 4 range. We recommend you speak with your local dealer/distributor as regards the best features or options to meet your requirement

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    Fusion 4 - Integrated Baler Wrapper

    The McHale Fusion 4 Pro is a fully automatic integrated baler wrapper which is controlled using ISOBUS. The McHale Fusion 4 Pro provides new levels of operator comfort with it’s easy-to-use control system, in-cab net & density adjustment, camera, and faster wrapping speeds along with a host of other new features. The McHale Fusion 4 Pro uses net to bind the bale in the chamber and features the McHale patented bale transfer and vertical wrapping ring, which are noted for their reliability, speed and positive bale transfer in hilly conditions.

     

      Integrating the Latest Technology

      Technical Specification

      Length 5.8 m (19′)
      Width 2.76 / 2.94 m* (9′ – 9’8″)*
      Height 3.02 m (9’10”)
      Weight 5850 kgs

      (12,897 lbs)

      * Width depends on tyre selections

      Working Width 2100mm (6’11”)
      Tine Bars 5 (Camless Option with 6)
      Tine Spacing Camtrack: 67mm (2 5/8”)

      Camless: 55mm (2 1/8”)

      Pick Up Lift Hydraulic
      Pick Up Guide Wheels (pneumatic) Standard – with Fold Back
      Maximum Number of Knives 25
      Theoretical Chop Length 46 mm

      (1 3/4”)

      Unblocking System Automatic Drop Floor
      Knife Control Electronic from Tractor Cab
      Knife Protection Hydraulic & Mechanical
      Auto Knife Drop Standard
      Number of Rollers 18
      Width 1.23 m (4′)
      Diameter 1.25 m (4’1”)
      Greasing Progressive (Standard)
      Bearings 55 mm**

      **Bearings are 55 mm double raced on the main load points

      Type Net
      Layer Adjustment In-Cab
      Net or NRF Roll Capacity 4
      Binding System Pivot Stretch Netter (4 bar)
      Control Manual or Automatic
      System Vertical Wrapping Ring
      Film Storage 10 Rolls & 2 on the Wrapper
      Film Layers 2+2+2 System
      Dispensers 2 x 750 mm
      Film Stretch 70% standard (55% optional)
      Pre & Post Roll Standard
      Bale Tip Adjustment Electronic from Tractor Cab
      Pick Up Protection Slip Clutch
      Main Drive Protection Cam Clutch
      Gearbox Split Drive
      Chain Lubrication Automatic (Standard)
      Density Adjustment In-Cab
      Operation Fully Automatic Electronic
      Control System ISOBUS (Optional ISO-PLAY)
      Inbuilt Cameras 1x Inbuilt Camera
      Axle 8 stud
      Tyre Sizes 560/60R 22.5 (standard)
      Electronics 12 Volt DC, 20 amp approx.
      Road Lights Standard
      Minimum Hydraulic Flow 45 l/min @ 180 bar
      Hydraulic System Open, Closed or Load Sensing
      Minimum Power Requirements 85kW (115hp)